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openUC2 Template for your own Insert

We try to keep UC2 as open as possible. One important step is to give you the tools at hand to create your own insert in Order to add own functionalities, parts, modules, etc. This repository should help you creating inserts and understand the core idea behind the shape and how it can be used to add e.g. lenses, mirros, motors.

If you have a more complex idea for a module, say a rotating diffuser, please feel free to reach out to us! We are happy to support your research with open-source tools!

A good resource is also the Module Developer Kit (MDK) that summarizes the core concept of UC2's modularity.

What you will see here:

  • UC2 Cube Inserts
  • Design files for
    • Autodesk Inventor
    • OpenSCAD
    • Fusion360
    • STP- and STL-files
  • Technical drawings to replicate module in e.g. metal?
  • Tutorial to design your modules in Autodesk

UC2 v3 Design​

Fusion360 Design Files​

Cube and Base​

This is a close-to-the-injection-molding design. The press-fit can vary. It's optimized for 3D printing.

You can find the latest Inventor Design files in the Fusion360 cloud: https://a360.co/3ZwHhl7

You can download and export this in multiple CAD formats.

Insert​

This serves as a template for your optics. Fill it with whatever you have and model it in your 3D CAD software: https://a360.co/3MYo0RX

UC2 Cube Inserts​

The cube inserts can be fully customized to adapt any optical element to the cubes. So far a perpendicular and diagonal version exists. The design files for Autodesk Inventor and OpenSCAD are available. Once you have a customized version, please share it so that the open-aspect of the system reaches its full potential :)

A Youtube tutorial showing you how to create your own insert can be found here

Since the cube is point symmetric around the origin, the inserts can be rotated in all directions and bridges external components to the modules by acting as an open-standard.

When you create a new insert, you have to make sure it follows the following design criteria (e.g. dimensions):

For the baseplate you must follow these dimensions:

The CAD templates for Autodesk Inventor 2022 (.ipt) and STL/STEP-standard can be found in the INVENTOR-folder and STL/ STP-folder .

Autodesk Inventor 2022 Design files​

All files can be found in the folder INVENTOR.

Steps to work on the files:

  1. Open Autodesk Inventor 2022
  2. Create a new project
  3. Open the Assembly file: Assembly_Cube_Template_v3.iam
  4. Get yourself familiar with the:
  • Cube
  • Baseplate
  • Insert
  1. Try modifying the file 20_Cube_Insert_Template_v3.ipt so that you can mount your inidividual files

Videotutorial​

We have a dedicated video tutorial to show how you can create your own insert. Video Tutorial on How to design a Cube Insert (Perpendicular to the optical axis)
The tutorial shows a v2 insert - the principle is the same but the dimensions differ!

UC2 YouSeeToo - How to design an insert

OpenSCAD Design files​

All files can be found in the folder OPENSCAD.

Alternatively you can also find the files in the Thingiverse Universe that allows you to modify certain parameters in the file without installing openSCAD. You can find it here Thingiverse.

Steps to work on the files:

  1. Open OpenSCAD
  2. Open the file UC2_Lens_insert_v2.scad
  3. Try to understand what each parameter modifies in the geometry of the cube insert
  4. Render and export as STL

Technical Drawings​

You can find additional information about the cube in the folder CAD.

CAD file for the cube (injection molded / IM)​

Get Involved​

This project is open so that anyone can get involved. You don't even have to learn CAD designing or programming. Find ways you can contribute in CONTRIBUTING

License and Collaboration​

This project is open-source and is released under the CERN open hardware license. Our aim is to make the kits commercially available. We encourage everyone who is using our Toolbox to share their results and ideas, so that the Toolbox keeps improving. It should serve as a easy-to-use and easy-to-access general purpose building block solution for the area of STEAM education. All the design files are generally for free, but we would like to hear from you how is it going.

You're free to fork the project and enhance it. If you have any suggestions to improve it or add any additional functions make a pull-request or file an issue.

Please find the type of licenses here

REMARK: All files have been designed using Autodesk Inventor 2019 (EDUCATION)

Collaborating​

If you find this project useful, please like this repository, follow us on Twitter and cite the webpage! :-)